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Valerie Ashby
 
 
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  Ashby Group Research Projects
   
  General Overview
   
  The synthetic and materials design capability in the Ashby group allows for unique approaches to address the continued need for new materials with advanced properties. In line with these priorities, the research explores a broad range of topics from polymer/quasicrystal composites to functionalized elastomers to the newest interest, functionalized aliphatic biomaterials. The first project in the group, the design, fabrication and study of polymer quasicrystal composites is an exciting, growing area. Our group was the first to produce these unique composites that combine the low surface energy, high hardness, high scratch resistance, and high thermal stability of quasicrystals with the well-known processing techniques of polymeric matrices. The work was highlighted on the cover of the U.S. Department of Energy’s, DOE This Month in August of 2000. Since that time, the group has shown in 5 papers and a filed patent that these composites do have a unique combination of high strength and hardness comparable to ceramic-filled composites, but with minimal abrasion to other surfaces.

The second project in the group addresses a materials problem with a synthetic methodology approach, further highlighting the flexibility in new materials design in the Ashby group. A lack of functional group versatility, poor processing, difficult synthetic techniques, molecular weight limitations, poor film-forming ability are a few of the problems which have plagued poly(paraphenylene)-based materials. The Ashby group has utilized metal-catalyzed coupling reactions to overcome many of these obstacles and lead to new materials that have a unique combination of properties including flame retardance, excellent insulating ability, film-forming ability, and water and organic solvent resistance. Potential uses for these new materials in separations membranes, electronics, structural materials, and fuel cells led to the filing of a patent application that issued in 2003. In addition, seven articles in this area have been published by the group.

Finally, the group seeks to design and prepare new materials using functionalized diene-based monomers. This research opens the door to the formation of polymers to be used as adhesives, elastomers, blend compatibilizers coatings, etc. The work is the topic of three issued patents and numerous papers. In addition, the most recent work in the group utilizes many of these compounds to synthesize new functionalized biomaterials with target applications in drug delivery and gene therapy. The ability to attach targeting groups, cell fusion promoters, mechanical property-enhancing groups, etc. would significantly advance performance.
   
 
   
  Polymer Quasicrystal Composites
   
 

New polymer-quasiscrystal materials with the unique combination of super high hardness and extraordinarily low abrasion are being developed. Quasicrystals, first discovered in 1982 by Dan Shechtman are complex metal alloys that are most comparable to ceramic particulate fillers in polymer composites. The unique properties of the bulk quasicrystal material include low surface energy compared to most metals, low wettability in contact with most aqueous solutions, low coefficients of friction, high hardness, low thermal conductivity, and high softening temperatures.

The major drawback in quasicrystal applications is the brittle nature of the materials and the high temperature thermal spray coating techniques used in processing. By combining polymers with quasicrystals in a composite, quasicrystals are easily processed and simultaneously their unique, low abrasion and high hardness properties are introduced into the composite. The excellent wear properties point to a variety of applications including biomaterials.

Recently, it was determined what polyethylene-quasicrystal materials meet the two key requirements for biological utility, namely that they do not cause cell damage or death and that the tested cells do not significantly adhere to the material surface. The potential increase in the lifetime of joint replacements, as well as in other low wear mechanical part applications, is tremendous.

"Fabrication and wear resistance of Al–Cu–Fe quasicrystal-epoxy composite materials”, Bloom, P.D.; Baikerakar, K.G.; Anderegg, J. W.; Sheares, V.V. Materials Science and Engineering A, 2003, 360 (1-2), 46

"Al-Cu-Fe Quasicrystal/Ultra High Molecular Weight Polyethylene Composites as Biomaterials for Acetabular Cup Prosthetics”, Anderson, B.; Bloom, P.D.; Sheares, V.V.; Mallapragada, S.K. Biomaterials 2002, 23, 1761.

"A Novel Polyamide 12/Al-Cu-Fe Quasicrystal Composite”, Liu, Y.; Bloom, P.D.; Sheares, V.V.; Otaigbe, J.U. Mat. Res. Soc. Symp. Proc. 2002, 702, 339.

"Development of Al-Cu-Fe Quasicrystal-Poly(p-phenylene sulfide) Composites”, Bloom. P.D.; Baikerakar, K.G.; Anderegg, J.W.; Sheares, V.V. Mat. Res. Soc. Symp. 2001, 643.

"Development of Novel Polymer/Quasicrystal Composite Materials”, Bloom, P.D.; Baikerakar, K.G.; Otaigbe, J.U.; Sheares, V.V. Materials Science and Engineering A. 2000, 294-296, 156.

   
 
   
  High Performance Polymers via Nickel Catalysis
   
  Many of the barriers for the synthesis of high performance polymers are understood, but difficult to resolve. For example, the properties of a material are often directly linked to its rigidity, crystallinity or functionality. Hence, design of a material with a high use temperature and other desired properties often simultaneously gives a polymer that is difficult to synthesize and to process. In order to address these kinds of issues in high performance polymers, we have explored new materials and synthetic methods. Our efforts focus on a nickel-catalyzed reaction that is a facile and is a feasible route to carbon-carbon bond formation. It has provided a low temperature, mild reaction to produce a variety of poly(p-phenylene) analogues. For example, the fluorinated derivatives of the polymer (2) shown below are being synthesized. The initial materials (2) has an excellent combination of properties. It is flame retardant, water resistant, very thermally stable, clear, colorless, and forms flexible films.

            

     In addition to the fluorinated materials, a variety of functionalized poly(p-phenylene) materials have been made using new synthetic methodologies designed in the group. These alternative routes have led to efficient ways to produce several new materials including polar functionalized polybenzophenones, and rod-coil-rod materials.

"Fluorinated Aromatic Monomers and Their Polymerization by Nickel Catalyzed Coupling”, Issued 2/03, Patent No. 6,515,101

"A series of New High-Performance Materials Based on Poly(4'-fluorophenyl-bis(4-phenyl)phosphine oxide)”, Rusch-Salazar, L.; Sheares Ashby, V. J. Polym. Sci., Pt. A 2003, 41(14), 2277.

"Novel Poly(paraphenylene)s via Nucleophilic Aromatic Substitution of Poly(4’fluoro-2,5-diphenylsulfone)”, Bloom, P.; Sheares, V.V. Macromolecules 2001, 34, 1627.

"Synthesis of Poly(p-phenylene) Macromonomers and Multiblock Copolymers”, Bloom, P.D.; Sheares, V.V. J. Polym. Sci., Polym. Chem. Ed. 2001, 39, 3505.

"Bilayer Nanocomposite Molecular Coatings from Elastomeric/Rigid Polymers: Fabrication, Morphology and Micromechanical Properties”, Luzinov, I.; Julthongpiput, D.; Bloom, P.D.; Sheares, V.V.; Tsukruk, V.V. Macromol. Symp. 2001, 166, 227.

"Synthesis and Characterization of Poly[[1,1’-biphenyl]-4,4’-diyl[2,2,2-trifluoro-1-(trifluoromethyl)ethylidene]]”, Havelka, P.A.; Sheares, V.V. Macromolecules 1999, 32, 6418.

"Alkyl-Substituted Poly(2,5-benzophenone)s Synthesized via Ni(0)-Catalyzed Coupling of Aromatic Dichlorides and Their Miscible Blends”, Pasquale, A.J.; Sheares, V.V. J. Polym. Sci., Polym. Chem. Ed. 1998, 36, 2611.

"Novel Poly[3-(p-substituted)benzoyl-2,5-thiophenes] via Nickel(0)-Catalyzed Coupling Polymerization”, Wang, J.; Vonhof, T.; Sheares, V.V. Macromolecules 1998, 31, 6769.
   
 
  Polar, Functionalized Diene-Based Polymers
   
 

As with the above described materials, our interest in the field of functionalized dienes stems from the possibility of creating systems that combine the unique properties of a functional group and those of a high molecular weight polymer. Because the structures of most dienes have been limited to carbon, hydrogen and halogens, the properties of the resulting polymers have also been limited.

The approach that we have taken in this area is to synthesize polar functionalized monomers. The increased polarity alters a number of properties including adhesion, solubility, permeability, etc. In addition, the polar functionality can be used as a reactive site for further polymerization and for the creation of a variety of polymeric structures. Polarity also changes the reactivity of the monomers and the ratio of the geometric isomers in the final polymers, depending upon the initiating system and upon the polymerization conditions. As a result, the thermal and mechanical properties will also be affected.

Our study has included a number of different functional groups including amines, nitriles, esters, acids and alcohols. These groups were targeted with specific properties in mind. For example, small molecule amine additives (3) are known to increase adhesion in polymers to certain surfaces and are often used in materials like styrene-butadiene rubber. The diester (5) is a means of introducing acid functionality, and therefore water solubility, into the materials via post-polymerization modification. One of the newest projects in the group takes advantage of these materials to produce polar, functionalized, biomaterials.

             

"Polar, Functionalized Diene-Based Materials. 1. Bulk, Solution and Emulsion Free Radical Polymerization of 2-Cyanomethyl-1,3-butadiene”, Jing, Y.; Sheares, V. V. Macromolecules 2000, 33, 6255.

"Polar, Functionalized Diene-Based Materials. 2. Free Radical Copolymerization Studies of 2-Cyanomethyl-1,3-butadiene with Styrene and Acrylonitrile”, Jing, Y.; Sheares; V.V. Macromolecules 2000, 33, 6262.

"Polar, Functionalized Diene-Based Materials. 3. Free Radical Polymerization of 2-[(N,N-Dialkylamino)methyl]-1,3-butadienes”, Sheares; V.V., Wu, L.; Li, Y.; Emmick, T.K. J. Polym. Sci., Polym. Chem. Ed. 2000, 38, 4070.

"Polar, Functionalized Diene-Based Materials. 4. Polymerization Studies of 2,3-Bis(4-ethoxy-4-oxobutyl)-1,3-butadiene and Copolymerization with Styrene”, Beery, M.; Rath, M.K.; Sheares; V.V. Macromolecules 2001, 34, 2469.

"Polar, Functionalized Diene-Based Materials. 5. Free Radical Polymerization of 2-[(N-Benzyl-N-methylamino)methyl]-1,3-butadiene and Copolymerization with Styrene”, Wu, L.; Sheares; V.V. J. Polym. Sci., Polym. Chem. Ed. 2001, 39, 3227.

"Functionalized Diene Monomers and Polymers Containing Functionalized Dienes and Methods for Their Preparation”, Continuation issued 6/03, Patent No. 6,583,260

"Functionalized Diene Monomers and Polymers Containing Functionalized Dienes and Methods for Their Preparation”, Continuation Issued 2/02, Patent No. 6,344,538

"Functionalized Diene Monomers and Polymers Containing Functionalized Dienes and Methods for Their Preparation”, Issued 8/00, Patent No. 6,100,373

 
 
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